If you’re sourcing packaging for skincare or cosmetic products, understanding the sizes of airless pump bottles is essential. These containers not only protect your formulas from contamination and oxidation but also influence user experience, logistics, and cost.
At HTX PACK, we specialize in providing custom and standard airless bottle sizes that align with your brand vision—from compact travel containers to large professional-grade dispensers. In this guide, we’ll explore the most common volumes and help you choose the perfect fit for your product line.
The Impact of Bottle Size on Your Product
Choosing the right airless bottle size directly affects how consumers experience your product and perceive your brand.
Smaller bottles (30ml) are ideal for travel kits and samples.
Medium bottles (50ml) balance portability and product value.
Larger bottles (100ml) cater to high-volume or daily-use products.
Size influences both packaging cost and shipping efficiency.
The right choice enhances brand image and customer satisfaction.
Below is a breakdown of the most popular airless pump bottle capacities and their typical applications.
30ml Airless Pump Bottles
Compact and versatile, these bottles are ideal for samples, travel, or premium mini versions.
Lightweight and TSA-compliant for travel.
Reduce waste through precise dispensing.
Perfect for serums, eye creams, or targeted treatments.
Frequently used in luxury trial sets and promotional packs.
Compatible with smaller pumps for controlled dosage.
50ml Airless Pump Bottles
A best-selling option across skincare lines, balancing capacity and convenience.
Ideal for daily-use moisturizers, lotions, or sunscreens.
Offers the best balance between value and portability.
Accepted as the industry-standard volume by most consumers.
Compatible with standard or custom pump designs.
Common in both mid-range and premium products.
100ml Airless Pump Bottles
Designed for extended use, these larger bottles suit body care or professional applications.
Great for cleansers, body lotions, and sunscreens.
Offers excellent cost-per-ml value for consumers.
Often paired with sturdier pumps for smooth dispensing.
Suitable for home use, spa, or retail packaging.
Can feature ergonomic shapes for easier handling.

Vacuum Cosmetic Travel Containers
These specialized airless travel bottles combine functionality and portability.
Typically range from 10ml to 30ml.
Designed to prevent oxidation and contamination.
Ideal for travelers and on-the-go skincare routines.
TSA-approved and leak-resistant.
Fully customizable with your branding and color options.
Custom Sizes for Niche Markets
For brands seeking differentiation, custom airless bottles offer flexibility and distinctiveness.
Volumes can range from 15ml up to 250ml or more.
Tailored to fit specific product categories or customer needs.
Ideal for brands emphasizing uniqueness and sustainability.
May require custom molds or tooling, which HTX PACK can assist with.
Enhances product identity and boosts shelf appeal.
Factors to Consider
Selecting the perfect airless bottle volume goes beyond product capacity—it’s about aligning with your brand story and consumer lifestyle.
Product type: Lotion, serum, or cleanser.
Usage frequency: Daily, travel, or professional.
Target audience: Travel users, luxury buyers, or value seekers.
Cost and logistics: Packaging cost vs. shipping efficiency.
Sustainability goals: Smaller refillable bottles reduce waste.
Professional Insight
At HTX PACK, we’ve seen that smaller sizes often enhance exclusivity, while larger volumes emphasize value and longevity. Think about how you want your customer to experience and remember your product.
| Size (ml) | Typical Use Case | Portability | Cost Efficiency | Popularity | Pump Compatibility |
|---|---|---|---|---|---|
| 30ml | Travel, samples, serums | High | Moderate | High | Small precision pumps |
| 50ml | Daily skincare, lotions | Medium | High | Very High | Standard pumps |
| 100ml | Body care, cleansers | Low | Very High | High | Heavy-duty pumps |
| 10–30ml | Travel / vacuum containers | Very High | Moderate | Niche | Miniature pumps |
| Custom | Specialty formulations | Variable | Variable | Variable | Custom pumps |
Choosing the right airless pump bottle size ensures your product stays protected, visually appealing, and cost-efficient. Whether you need 30ml travel airless bottles for portability or 100ml premium dispensers for daily use, selecting the correct size directly supports your product’s performance and brand image.
With over 10 years of experience in precision packaging, HTX PACK offers standard and custom airless solutions tailored to skincare, cosmetics, and wellness brands worldwide.
Ready to choose the perfect airless bottle for your line?
Contact HTX PACK today — our team will help bring your packaging vision to life.
Q1: What is the most popular airless pump bottle size?
A: 50ml is the most commonly used, offering an ideal balance between capacity and convenience.
Q2: Can I order custom-sized airless bottles?
A: Yes, HTX PACK provides customizable airless bottles in various volumes, shapes, and materials to match your branding.
Q3: Are airless bottles suitable for travel?
A: Absolutely. 10ml–30ml sizes are compact, lightweight, and TSA-compliant, perfect for travel kits.
Q4: What materials are best for airless bottles?
A: PP and PETG are widely used for their durability, recyclability, and compatibility with most skincare formulas.
Q5: Are airless bottles refillable?
A: Many designs are refillable, making them a sustainable choice for eco-conscious brands.
Q6: Do larger airless bottles require special pumps?
A: Yes, larger capacities (100ml or more) usually need stronger, wide-dispense pumps to maintain smooth product flow.
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